DX-C1006 Water-Based Cold Spray Graphene Zinc Coating

Product Description

Overview:
An environmentally friendly two-component water-based anti-corrosion coating formulated with specially modified water-based resins, pure thin graphene, zinc powder, additives, and amine-based curing agents.
Key Features:
- Exceptional rust prevention properties.
- Provides cathodic protection to localized damaged areas.
- Superior anti-corrosion performance and recoatability.
- Excellent adhesion on carbon steel surfaces cleaned via blasting.

Design Use:

As a primer for bare steel surfaces cleaned to blasting standards in moderate to severe corrosive environments, such as steel structures, bridges, port machinery, offshore platforms, construction machinery, tanks, pipelines, and power facilities.
Suitable for use on approved zinc-rich shop primers.
Repairs damaged galvanized areas or zinc silicate primer coatings.
Effective cathodic protection requires application to bare steel surfaces for maintenance.

Specifications:

Color: Gray.
Gloss: Matte.
Volume Solids Content: 60±3%.
Mixed Density (kg/L): 2.38±0.1.

Dry Film Thickness and Theoretical Coverage:

Parameter Minimum Typical Maximum

Dry Film Thickness (μm) 60 80 100

Wet Film Thickness (μm) 100 134 167

Theoretical Coverage (kg/m²) 0.238 0.317 0.396
Application Instructions
- Substrate and Surface Preparation:
  - New Steel: Clean grease and contaminants with appropriate cleaning agents, rinse with freshwater to remove salts and debris. Blast clean to Sa2.5 grade (ISO 8501-1) with surface roughness Rz30µm~75µm for optimal results. Apply primer within 4 hours after blasting.
  - Pre-coated Shop Primer Surface: Weld seams and damage areas must be cleaned to Sa2.5 grade or St3 grade. Remove zinc salts or white rust on exposed zinc-rich primers with freshwater and a stiff brush. For large damaged areas, re-blast is recommended.
  - Maintenance: Clean grease thoroughly, wash with high-pressure water to remove salts and debris. Use blasting or power tools to clean rust or loose material and touch up bare areas with this product.
- Application and Curing Conditions:
  - Temperature: 10~40°C; Relative humidity ≤80%; Surface temperature must exceed dew point by 3°C.
  - Avoid application during rain, fog, snow, or high winds. Ensure proper ventilation in confined areas.
- Mixing and Thinning:
  - Mix base paint thoroughly with an electric mixer. Add curing agent in the prescribed ratio and mix well. Add compatible thinner as required for application viscosity.
  - Mixing Ratio (by weight): A (Base): B (Curing Agent) = 3:1
  - Pot Life:
    
    Temperature Pot Life
    
    5°C 6 hours
    
    15°C 4 hours
    
    25°C 3 hours
    
    35°C 2 hours
Application Methods and Parameters:
- Method Spray Gun Nozzle (mm) Pressure (kg/cm²) Thinner (%)
  
  Airless Spray 0.43~0.53 150~200 0~5
  
  Air Spray 1.5~2.5 3~4 5~10
  
  Brush/Roll N/A N/A 0~5

Drying and Recoat Times:

Surface Temperature	Touch Dry	Hard Dry	Min Recoat	Max Recoat
5°C	5 hours	36 hours	30 hours	Ensure clean surface before recoating
15°C	2 hours	24 hours	20 hours	-
25°C	40 minutes	18 hours	16 hours	-
35°C	20 minutes	12 hours	10 hours	-

Typical Paint Compatibility:
- Previous Coatings: Apply directly to Sa2.5-prepared steel surfaces or approved shop primer surfaces.
- Subsequent Coatings: Compatible with epoxy coatings, chlorinated rubber coatings; not compatible with alkyd coatings.
Packaging, Storage, and Safety
- Packaging: Component A: 22.5kg, Component B: 7.5kg.
- Flash Point: >95°C (mixed).
- Storage Conditions: Store above 0°C in a dry, cool, and ventilated area, away from heat and fire sources. Keep containers sealed.
- Shelf Life: 6 months under proper storage conditions.
Health, Safety, and Environmental Protection:
- Contains flammable materials; follow safety guidelines for fire prevention and handling.
- Avoid inhaling solvent vapors or paint mist; prevent contact with skin and eyes. Use in well-ventilated areas.
- Waste disposal must comply with local regulations.
Disclaimer
The product information and data are based on our testing and usage experience, provided as a guideline. Since application conditions are beyond our control, we guarantee only product quality. Data is subject to change for continuous improvement without prior notice.
Market Opportunities and Potential
1. Latin America
- Growing Infrastructure Projects: Investments in large infrastructure projects, including bridges, highways, and energy plants, create a demand for durable anti-corrosion coatings. DX-C1006 is well-suited for these applications due to its high rust prevention and environmental compliance.
- Environmentally Friendly Trends: Increasing regulations on VOC emissions make water-based coatings like DX-C1006 highly competitive.
- Industrial Expansion: Industries like mining, manufacturing, and oil refining require heavy-duty protective coatings for steel structures.
2. Arab Countries
- Severe Environmental Challenges: Extreme temperatures and high salinity in desert and coastal environments demand advanced coatings. DX-C1006’s resistance to corrosion, UV exposure, and high temperatures makes it a strategic fit.
- Mega Construction Projects: Countries like Saudi Arabia, UAE, and Qatar are investing in massive projects (e.g., Neom, Expo sites), providing significant opportunities for industrial coatings.
- Oil and Gas Industry: The product’s suitability for pipelines, offshore platforms, and refineries aligns with the needs of the Gulf’s oil and gas sector.
3. Africa
- Infrastructure Boom: Rapid urbanization and development in countries like Kenya, Nigeria, and South Africa drive the need for protective coatings in transportation, housing, and industrial projects.
- Energy Sector Demand: Africa’s growing renewable energy projects and traditional power plants require durable and eco-friendly solutions.
- Tropical Challenges: DX-C1006’s rust prevention and strong adhesion offer protection against high humidity and rainfall common in many African regions.
Required Resources and Conditions for Distributors
- Basic Storage and Logistics:
  - A facility capable of storing water-based coatings in cool, dry, and ventilated conditions to maintain product integrity.
  - A logistics network for timely delivery to urban and remote project sites.
- Technical Knowledge and Support:
  - Basic knowledge of product application, surface preparation, and environmental conditions.
  - Ability to offer training sessions or workshops to educate contractors and end-users.
- Moderate Capital Investment:
  - Ability to maintain adequate inventory levels and invest in localized marketing and product demonstrations.
- Regulatory Awareness:
  - Familiarity with local environmental laws and VOC compliance to promote the eco-friendly nature of the product.
Target Customers and Development Strategy
- Target Customers:
  - Construction Companies: Focus on firms involved in building bridges, tunnels, highways, and industrial facilities.
  - Oil & Gas Operators: Refineries, offshore platforms, and pipeline contractors needing heavy-duty coatings.
  - Government Agencies: Public works departments overseeing infrastructure maintenance.
  - Manufacturers and Fabricators: Steel fabricators and equipment manufacturers requiring protective coatings for production.
- Development Strategies:
  - Latin America: Highlight eco-friendliness and cost-effectiveness in reducing material usage while meeting strict regulatory requirements.
  - Arab Countries: Emphasize resistance to extreme heat and salinity for oil and construction sectors.
  - Africa: Position the product as a cost-efficient, long-term solution for combating environmental wear.
Advantages of DX-C1006 in These Markets
- Eco-Friendly Nature: Aligns with global sustainability goals and increasing local regulations.
- Versatility: Can be used across various industries, from infrastructure to energy, with proven results.
- Cost Efficiency: High coverage rates and reduced material usage lower costs for large-scale projects.
- Durability: Excellent adhesion and rust prevention ensure long-lasting protection in harsh environments.
Key Challenges and Mitigation
- Low Market Awareness:
  - Conduct educational seminars and provide sample applications to build trust.
- Price Sensitivity:
  - Highlight long-term savings and superior performance compared to traditional coatings.
- Technical Expertise:
  - Partner with local firms experienced in applying industrial coatings and provide regular training.