HX-C1002 Epoxy Zinc-Rich Primer

Application Methods	Airless Spray	Air Spray	Roller or Brush
Thinner Amount (by volume)	0-10%	10-20%	0-10%
Recommended Nozzle Size	0.43 ~ 0.64 mm	2.0 ~ 3.0 mm	None
Recommended Spray Pressure	15~20 MPa	0.3~0.6 MPa	None
Application Suitability	Recommended	Applicable	Suitable for small-area repairs

 

Theoretical Coverage Rate	50 µm Dry Film	80 µm Dry Film	100 µm Dry Film
Dry Film Thickness (µm)	50	80	100
Wet Film Thickness (µm)	91	145	182
Theoretical Coverage (m²/L)	10.8	6.8	5.4

Drying Data (Typical Dry Film Thickness 80 µm)	5°C	15°C	25°C	40°C
Touch Dry	2h	1.5h	1h	50min
Hard Dry	24h	12h	8h	6h
Available Time	No data	6 hours	4 hours	2 hours
Recoat Interval
Minimum	24h	12h	8h	8h
Maximum	/	/	/	/

Note: The maximum recoat interval depends on the exposure environment and intended use of the coating.

All surfaces to be coated must be clean, dry, and free of contaminants. Before coating, surfaces should be evaluated and prepared according to ISO 8504:2000 standards. Sandblasting to Sa2½ grade with a surface roughness of 40-75 µm is required. Prior to rust removal, oil, welding spatter, and rough edges should be cleaned, and weld seams should be ground. If the coated film is mechanically damaged and localized rust appears, local sandblasting to Sa2½ or power tool rust removal to St3 grade is required for local repairs. If the old coating shows chalking or zinc salts, these contaminants should be removed before applying an intermediate or topcoat.

• Ensure proper ventilation and exhaust during application. Keep away from open flames and wear protective gear such as masks and gloves. Maintain appropriate ventilation during curing.
• Mix the base thoroughly before adding the curing agent in the correct proportion. Adjust the amount of thinner based on temperature changes. Stir thoroughly and allow for maturation. It is recommended to filter through a 120-mesh screen and continue stirring during use.
• Adding excessive thinner will reduce anti-sag properties. Ensure that the thinner usage complies with environmental regulations. This product is only suitable for use on sandblasted steel surfaces and approved epoxy zinc powder or inorganic zinc silicate coatings. It should not be applied over other types of coatings. It should also not be overcoated with alkyd or alkyd-modified coatings.
• The substrate temperature must be above 5°C and at least 3°C above the dew point. The relative humidity must not exceed 85%.
• Cutting or welding structures coated with this product will generate fumes. Proper protective measures are necessary.
• This product is not suitable for underwater applications.
• Avoid dry spraying or applying excessive thickness. "Dry-sprayed" coatings may develop pinholes when overcoated. Excessive thickness will increase curing, handling, and recoating time. The coating thickness must match the surface roughness. Rough surfaces should not be coated with a thin film, and excessive thickness should be avoided.
• When operations are paused, do not leave the paint in spray lines, guns, or equipment. Use thinner to clean all equipment. If the pause is long, it is recommended to mix a new batch of paint for continued application.
• Clean all equipment immediately after use with thinner. Regularly cleaning spray equipment is a good practice. The frequency of cleaning depends on the spraying volume, temperature, and interruption time.
• Leftover paint and empty containers should be disposed of according to local regulations.

Each set: 42 kg (Base 40 kg, Curing agent 2 kg)
Each set: 15 L (Base 12.8 L, Curing agent 2.2 L)

Store in a sealed, ventilated, cool, dry place, away from flames. Shelf life: minimum 12 months.

• The paint and recommended thinners should be handled according to the safety data sheets. This is a solvent-based coating, so avoid inhaling mist or solvents, and minimize skin and eye exposure. Avoid contact with wet paint.
• All work involving the application and use of this product must comply with national health, safety, and environmental standards and regulations.
• If welding or flame cutting is needed on metal surfaces coated with this product, dust and fumes will be generated. Proper personal protective equipment and local ventilation are required.
• If there are any doubts about the suitability of the product, please consult the company.

The information provided in this product manual is based on what we believe to be accurate laboratory test results and is intended as a guide for application. Xinhhe company does not take responsibility for any loss, injury, or damage arising from the use of this product or reliance on this manual unless there is a written agreement to the contrary. The customer should determine whether the product is suitable for their use based on their own expertise. Xinhhe company cannot control the quality and condition of substrates or the various factors that affect the product's use. Therefore, the company is not liable for any damage caused by the use of the product. Based on practical experience and ongoing product development, the product data may be modified when necessary.

Market Overview

• Latin America:

  • Demand for Anti-Corrosion and Fire-Resistant Coatings: Latin America has seen significant growth in industrialization, infrastructure projects, and the petrochemical sector. Countries like Brazil, Mexico, and Argentina are investing heavily in sectors that require effective corrosion protection for steel structures, such as bridges, power plants, and chemical facilities. The harsh environments in these industries make the need for fire-resistant, durable coatings critical.
  • Growing Infrastructure: Latin American countries are focused on upgrading and expanding their infrastructure, particularly in urban areas and transportation networks. This creates an opportunity for high-performance coatings for steel, concrete, and other substrates in construction, roadways, and public facilities.
  • Environmental Regulations: Increased environmental consciousness and regulations, such as the requirement for low-VOC and eco-friendly products, provide an opportunity for products like the Epoxy Zinc Powder Coating, which meets environmental standards.

• Arab Countries:

  • Construction and Industrial Growth: The Middle East, especially countries like the UAE, Saudi Arabia, Qatar, and Kuwait, are experiencing rapid growth in industrial, commercial, and infrastructure construction. The demand for fire-resistant, anti-corrosive coatings for steel structures is high due to extreme environmental conditions (heat, humidity) and major construction projects (e.g., bridges, stadiums, airports).
  • Oil & Gas Industry: The petrochemical, oil, and gas industries in the Arab region are key drivers of demand for coatings that can withstand corrosive and high-temperature environments.
  • Standards Compliance: Products that meet local and international safety standards for corrosion protection (especially in offshore and industrial settings) will be particularly attractive in these markets.

• Africa:

  • Infrastructure Development: Rapid urbanization and government-backed infrastructure projects in Africa, particularly in Nigeria, South Africa, Kenya, and Egypt, are driving the demand for effective coatings. Urban development, housing projects, and infrastructure (roads, bridges, ports) will require durable coatings for steel structures.
  • Harsh Environmental Conditions: Many African regions face extreme temperatures and high humidity, making fire-resistant and anti-corrosion products like epoxy zinc coatings essential for long-term protection of industrial and infrastructure assets.
  • Growing Industrial Sectors: As the industrial sector continues to expand, including mining, manufacturing, and energy sectors, the need for corrosion protection for machinery and equipment will grow, creating a market for these types of coatings.

Key Opportunities for Local Distributors

• Target Customer Segments:

  • Construction & Infrastructure Contractors: Focus on large-scale infrastructure projects (e.g., bridges, power plants, roads) that require durable anti-corrosion protection for steel structures.
  • Oil & Gas Industry: Target companies in the petrochemical, energy, and oil & gas sectors that need fire-resistant and anti-corrosion coatings for equipment and pipelines.
  • Government Projects: Work with government agencies and public infrastructure projects that require protective coatings for buildings, public utilities, and transportation infrastructure.
  • Industrial Equipment Manufacturers: Supply the product to companies that manufacture or maintain machinery and equipment that require protection against corrosion and harsh environments.
  • Steel Fabricators & Metal Construction: Work with local steel fabricators, especially those involved in high-performance construction or manufacturing that requires durable, long-lasting protection.

• Geographical Focus Areas:

  • Latin America: Focus on major cities with infrastructure projects, as well as industrial areas near the coast or in petrochemical zones (e.g., Rio de Janeiro, Buenos Aires, Monterrey).
  • Arab Countries: Target the UAE, Saudi Arabia, and Qatar, focusing on the large-scale infrastructure projects and oil & gas facilities in these regions.
  • Africa: Major urban centers (e.g., Lagos, Johannesburg, Nairobi) with ongoing construction and industrial projects will be primary targets, as well as coastal regions where corrosion from saltwater is a concern.

Recommended Resources or Conditions for Distributors

• Basic Infrastructure and Logistics:

  • Warehousing: Basic storage facilities for safely storing the products under temperature-controlled conditions to avoid any degradation.
  • Logistics Network: A reliable distribution network to ensure efficient delivery to urban and industrial areas.

• Sales and Marketing Expertise:

  • Sales Team: A small but knowledgeable team who can explain the benefits of corrosion-resistant and fire-resistant coatings, emphasizing compliance with local regulations and industry standards.
  • Marketing Materials: Ability to produce and distribute brochures, case studies, and product demonstrations to local contractors and industrial clients.

• Technical and Application Support:

  • Application Knowledge: Distributors should have or establish a small team with expertise in the application of these coatings, providing training, demonstrations, and technical support to customers.
  • Customer Support: Offer after-sales support to help with troubleshooting, re-coating schedules, and providing advice on application methods.

• Financial Readiness:

  • Moderate Investment: Financial resources to maintain product inventory, invest in marketing, and establish distributor relationships.

• Compliance with Local Regulations:

  • Standards Compliance: Ensure that the product meets local regulations related to VOC emissions, fire resistance, and corrosion protection.